Looking to ensure your welding meets industry standards and your welders are fully qualified?
Our Welder Qualification, Procedure & Consulting services are designed to help you achieve the highest quality in your welding operations. By certifying your welders and developing proper welding procedures, we ensure that your projects are executed safely, efficiently, and in compliance with relevant standards.
Welder Qualification involves testing and certifying welders to ensure they possess the necessary skills to produce welds of acceptable quality according to industry standards. This process typically includes practical tests where welders perform specific welding tasks under examination.
Welding Procedures are documented methods outlining how a welding operation is to be performed. They provide detailed instructions on welding processes, materials, techniques, and parameters to ensure consistency and quality in welding work.
Consulting Services offer expert advice and support in developing, implementing, and maintaining welding practices that meet industry standards and project requirements.
Our services are vital across various sectors where welding is integral:
Here’s how we assist you in ensuring your welding operations are top-notch:
Q: Why do welders need to be qualified?
A: Welder qualification ensures that welders have demonstrated the ability to produce welds that meet specific standards and quality requirements. This is crucial for safety, compliance, and quality assurance.
Q: What standards govern welder qualification in Australia?
A: Standards such as AS1554 (Structural Steel Welding), AS3992 (Pressure Equipment Welding), and AS/NZS ISO 9606 (Qualification testing of welders) provide guidelines for welder qualification.
Q: How long is a welder’s qualification valid?
A: The validity period can vary depending on the standard and the welding process. Typically, re-qualification is required if the welder has not been welding with the qualified process for a certain period or if there are changes in essential variables.
Q: Can you help develop welding procedures for specialised materials?
A: Yes, we have experience in developing welding procedures for a wide range of materials, including exotic alloys and dissimilar metals.
Q: Do you offer training for our welding personnel?
A: Yes, we provide training and workshops to enhance the skills of your welders and supervisors, ensuring they are up-to-date with the latest techniques and standards.
Q: What is a Welding Procedure Specification (WPS)?
A: A WPS is a document that provides direction to the welder or welding operator for making production welds in accordance with code requirements. It outlines all the variables involved in the welding process.
Q: What is a Procedure Qualification Record (PQR)?
A: A PQR is a record of test results used to verify that a WPS can produce welds meeting the required standards. It includes details of the test welds and the results of mechanical and NDT examinations.
Q: How do you ensure confidentiality of our proprietary procedures?
A: We adhere to strict confidentiality policies and agreements to protect your proprietary information and ensure that all sensitive data is handled securely.
Q: Can you assist with compliance audits?
A: Yes, we can help prepare for audits by reviewing your welding documentation, procedures, and qualifications to ensure compliance with relevant standards and regulations.
Ensuring your welders are qualified and your procedures are up to standard is essential for the success of your projects. Our Welder Qualification, Procedure & Consulting services provide you with the expertise and support you need to achieve excellence in your welding operations.
Non-Destructive Testing (NDT) lets us examine your assets without causing harm, ensuring they stay safe and compliant. Our cutting-edge NDT methods help spot issues early, so you can address them before they become problems.
Finds surface and near-surface defects in ferrous metals using magnetic fields and particles.
Highlights surface-breaking flaws in non-porous materials with a visible or fluorescent dye.
Uses high-frequency sound waves to detect internal imperfections & measure material thickness.
Employs X-rays or gamma rays to capture images of internal structures, revealing hidden defects.
A detailed inspection by experienced professionals to identify visible signs of wear or damage.
Measures material hardness to assess strength and resistance to deformation.
An advanced technique that detects and sizes surface cracks without needing to remove coatings.
Our comprehensive inspection services help you ensure that your equipment and structures are safe, reliable, and compliant with industry standards. We use advanced techniques to identify potential issues early, saving you time and resources.
API 510 is a globally recognised standard for the in-service inspection, repair, alteration, and rerating of pressure vessels.
We assess your equipment’s condition to ensure it operates safely throughout its lifespan.
Providing precise Non-Destructive Testing in our lab for detailed analysis and accurate results.
Evaluating structural steel components to verify their integrity & compliance with building codes.
Testing welders to certify their skills & offering consulting on welding procedures for optimal results.
Conducting thorough inspections to confirm weld quality meets all relevant standards.
Overseeing the timely delivery & compliance of materials & equipment to keep your projects on schedule.
Inspecting pressure vessels while they’re in operation to detect defects and ensure safety.
Using sound waves to find internal flaws and measure material thickness without causing damage.
Detecting surface and near-surface cracks in ferrous metals using magnetic fields.
Revealing surface defects in non-porous materials with a special dye that highlights flaws.
An advanced method to detect and size surface cracks without removing coatings.
We work across various industries, providing NDT solutions that help you maintain safety and compliance. Our experience ensures your operations run smoothly, no matter your sector.
We keep pipelines, refineries, and offshore platforms safe by spotting issues before they become problems.
From heavy machinery to structural components, we ensure your mining equipment operates reliably and efficiently.
We support power plants in maintaining equipment integrity, minimising downtime and enhancing safety.
Our services help ships and offshore structures stay seaworthy, inspecting for corrosion and structural concerns.
We verify the quality of fabricated parts, ensuring they meet all required standards.
From railways to road vehicles, we inspect critical components to keep transportation systems running safely.
We assess the integrity of structural elements, helping you build with confidence and peace of mind.
We provide specialised inspections to maintain the safety and readiness of defence equipment and infrastructure.
Who We Are:
SKM Inspection Services specialises in Non-Destructive Testing (NDT) and inspection services, providing expert solutions to ensure the safety, compliance, and integrity of your assets. With over 25 years of industry experience, our team of AINDT accredited technicians and API 510 certified inspectors deliver reliable and professional services across multiple industries.
Our Mission:
To provide comprehensive NDT and inspection services that uphold the highest standards of safety and quality, helping our clients meet Australian Standards and industry regulations.
Our Values:
Non-Destructive Testing (NDT) is a group of analysis techniques used to evaluate the properties of materials, components, or systems without causing damage or altering them. NDT is essential for detecting defects, ensuring compliance with standards, and maintaining safety and integrity in both new fabrications and existing equipment.
We offer a comprehensive range of NDT methods, including:
We serve a wide range of industries, including:
Our technicians are accredited by the Australian Institute of Non-Destructive Testing (AINDT) for each specific NDT method they perform. Our inspectors are API 510 Certified and AICIP qualified for pressure vessel and boiler inspections.
Pressure Vessel Inspection involves assessing the condition of vessels operating under high pressure to ensure they are safe and compliant with industry standards, specifically AS3788-2024 in Australia. These inspections are crucial due to the high-risk nature of pressure vessels, where failures can have severe consequences.
Yes, we offer comprehensive weld inspection services, including:
Alternating Current Field Measurement (ACFM) is an advanced electromagnetic inspection technique used to detect and size surface-breaking cracks in metals without the need for extensive surface preparation or coating removal. Benefits include:
We ensure compliance by:
All three terms refer to methods of evaluating materials without causing damage:
AINDT accreditation ensures that technicians are qualified and competent in the specific NDT methods they perform. This accreditation guarantees professional and accurate inspections, adherence to industry standards, and reliable results.
Absolutely. We are equipped to provide on-site inspections at remote locations and can arrange fly-in, fly-out (FIFO) services to meet your project requirements.
Safety is our top priority. We:
Yes, we offer 24/7 service availability to accommodate your schedule and urgent inspection needs.
You can contact us via:
Our pressure vessel inspection process includes:
We strive to respond to urgent requests promptly. Our 24/7 availability allows us to mobilise quickly to meet your critical inspection needs.
Yes, we support compliance audits by:
Based in Brisbane, we serve clients throughout Australia and can provide services to national and international locations as needed.
We:
Phone: 0402 025 622
Email: s.moussie@skmndt.com.au
Use the form below. We’ll respond during business hours.