Oil & Gas Industry

Looking for reliable inspection and testing services to keep your oil and gas operations safe and efficient?

The Oil & Gas industry is a complex and high-risk sector where safety, compliance, and reliability are paramount. Our specialised Non-Destructive Testing (NDT) and inspection services help you maintain the integrity of your assets, prevent accidents, and ensure uninterrupted operations.

Why NDT and Inspection Are Crucial in Oil & Gas

The Oil & Gas industry involves the exploration, extraction, refining, and transportation of oil and gas products. These processes use a vast array of equipment and structures, such as pipelines, pressure vessels, storage tanks, offshore platforms, and refineries. Due to the hazardous nature of the materials and the extreme conditions, regular inspection and testing are essential to:

  • Prevent Failures: Detect defects and degradation before they lead to leaks, explosions, or environmental disasters.
  • Ensure Safety: Protect workers and the public by maintaining equipment integrity.
  • Comply with Regulations: Meet strict industry standards and legal requirements.
  • Optimise Performance: Enhance efficiency by ensuring equipment operates at peak condition.
  • Protect the Environment: Prevent spills and emissions that could harm ecosystems.

Our Services for the Oil & Gas Industry

We offer a comprehensive range of NDT and inspection services tailored to the specific needs of the Oil & Gas sector:

1. Non-Destructive Testing (NDT)

  • Ultrasonic Testing (UT): Detect internal flaws in pipelines, pressure vessels, and storage tanks.
  • Radiography (RT): Use X-rays or gamma rays to inspect welds and components for internal defects.
  • Magnetic Particle Testing (MPI): Identify surface and near-surface cracks in ferrous materials.
  • Dye Penetrant Testing (DPI): Reveal surface-breaking defects in non-porous materials.
  • Alternating Current Field Measurement (ACFM): Detect surface cracks without removing coatings.
  • Hardness Testing: Assess material properties to ensure suitability for service conditions.

2. In-Service Pressure Vessel Inspection

  • Compliance with AS3788-2024: Ensure pressure vessels meet Australian Standards.
  • Internal and External Inspections: Assess the condition of vessels during operation or shutdowns.
  • Corrosion Monitoring: Detect and monitor corrosion to prevent failures.

3. Pipeline Inspection

  • Integrity Assessments: Evaluate the condition of pipelines to prevent leaks and ruptures.
  • Corrosion Detection: Identify areas of corrosion internally and externally.
  • Thickness Measurements: Use UT to measure wall thickness and detect thinning.

4. Weld Inspection and Certification

  • Certified Weld Inspection: Ensure welds meet industry standards and are free from defects.
  • Welder Qualification: Certify welders according to relevant codes and standards.
  • Welding Procedure Development: Create and qualify welding procedures for specific applications.

5. Structural Inspection

  • Offshore Platforms: Inspect structural components for corrosion, fatigue, and damage.
  • Refinery Structures: Assess the integrity of supporting structures and infrastructure.

6. Non-Metallic Testing

  • Composite Materials Inspection: Evaluate the condition of non-metallic components used in the industry.

7. Expediting Services

  • Supply Chain Management: Ensure timely delivery of materials and equipment.
  • Quality Verification: Confirm that supplied items meet specifications before shipment.

Benefits of Choosing Our Services

  • Expertise: Our team has extensive experience in the Oil & Gas sector.
  • Certified Professionals: Technicians are AINDT accredited, and inspectors hold API 510 and AICIP certifications.
  • Advanced Technology: We use the latest equipment and techniques to provide accurate results.
  • Safety Focused: We prioritise safety in all our operations, adhering to strict protocols.
  • Customised Solutions: Services tailored to your specific needs and operational requirements.
  • Regulatory Compliance: Assistance in meeting all relevant industry standards and legal obligations.

Common Challenges in the Oil & Gas Industry

  • Corrosion and Erosion: Harsh operating environments lead to material degradation.
  • Fatigue and Stress: Equipment is subjected to cyclic loads that can cause cracking.
  • High-Temperature and Pressure Conditions: Increase the risk of equipment failure.
  • Environmental Regulations: Strict laws require regular inspections and documentation.
  • Access Difficulties: Remote locations and offshore sites pose logistical challenges.

How We Address These Challenges

  • Regular Inspections: Implementing scheduled inspections to monitor equipment condition.
  • Advanced NDT Methods: Using techniques like ACFM and UT for thorough assessments.
  • Remote Access Solutions: Utilising rope access, drones, and remote monitoring technologies.
  • Customised Inspection Plans: Developing strategies based on risk assessments and operational needs.
  • Regulatory Support: Keeping you informed and compliant with the latest regulations and standards.

FAQs

Q: What standards do you follow for inspections in the Oil & Gas industry?

A: We adhere to relevant Australian Standards such as AS3788-2024 for pressure vessels, ASME codes, API standards like API 510, and other industry-specific regulations.

Q: Can you perform inspections on offshore platforms?

A: Yes, we have experience conducting inspections on offshore structures, utilising specialised equipment and techniques suitable for marine environments.

Q: How do you handle hazardous environments during inspections?

A: Safety is our top priority. Our team is trained to work in hazardous areas, following strict safety protocols, using appropriate Personal Protective Equipment (PPE), and complying with all site-specific requirements.

Q: Do you offer corrosion monitoring services?

A: Yes, we provide corrosion monitoring and management services, including thickness measurements, corrosion mapping, and implementing corrosion mitigation strategies.

Q: Can you assist with developing an inspection schedule for our facility?

A: Absolutely. We can create a customised inspection and maintenance schedule based on your equipment, operating conditions, and regulatory requirements.

Q: What technologies do you use for pipeline inspections?

A: We utilise Ultrasonic Testing (UT), Radiography (RT), and advanced methods like Phased Array UT and Long-Range Ultrasonic Testing (LRUT) for comprehensive pipeline assessments.

Q: How quickly can you respond to emergency inspection needs?

A: We offer prompt response services for urgent situations. Our team can mobilise quickly to address emergency inspection and testing needs.

Q: Do you provide training for our staff on inspection and safety practices?

A: Yes, we offer training and workshops to help your team understand inspection processes, safety protocols, and compliance requirements.

Get in Touch

Partnering with us ensures that your Oil & Gas operations are safe, efficient, and compliant with all industry standards. Our expertise and commitment to quality make us the ideal choice for your inspection and testing needs.

NDT Solutions and Services

Non-Destructive Testing (NDT) lets us examine your assets without causing harm, ensuring they stay safe and compliant. Our cutting-edge NDT methods help spot issues early, so you can address them before they become problems.

Our Inspection Services

Our comprehensive inspection services help you ensure that your equipment and structures are safe, reliable, and compliant with industry standards. We use advanced techniques to identify potential issues early, saving you time and resources.

Industries We Serve

We work across various industries, providing NDT solutions that help you maintain safety and compliance. Our experience ensures your operations run smoothly, no matter your sector.

Oil & Gas

We keep pipelines, refineries, and offshore platforms safe by spotting issues before they become problems.

Mining

From heavy machinery to structural components, we ensure your mining equipment operates reliably and efficiently.

Power Generation

We support power plants in maintaining equipment integrity, minimising downtime and enhancing safety.

Marine

Our services help ships and offshore structures stay seaworthy, inspecting for corrosion and structural concerns.

Engineering & Fabrication

We verify the quality of fabricated parts, ensuring they meet all required standards.

Transportation

From railways to road vehicles, we inspect critical components to keep transportation systems running safely.

Construction

We assess the integrity of structural elements, helping you build with confidence and peace of mind.

Military & Defence

We provide specialised inspections to maintain the safety and readiness of defence equipment and infrastructure.

Why Choose Us?
SKM Inspection Services

  • Expertise in NDT: Highly qualified AINDT accredited technicians skilled in all major NDT methods.
  • Certified Inspectors: API 510 Certified and AICIP qualified inspectors for pressure vessel and boiler inspections.
  • Compliance with Australian Standards: Ensuring your assets meet standards such as AS3788, AS1554, AS1210, and AS4037.
  • Advanced Technology: Utilising cutting-edge techniques like ACFM for accurate defect detection.
  • Safety Commitment: Prioritising safety to protect your personnel and assets.
  • Customer-Focused: Dedicated to providing responsive, reliable, and professional service tailored to your needs.

About Us

Who We Are:
SKM Inspection Services specialises in Non-Destructive Testing (NDT) and inspection services, providing expert solutions to ensure the safety, compliance, and integrity of your assets. With over 25 years of industry experience, our team of AINDT accredited technicians and API 510 certified inspectors deliver reliable and professional services across multiple industries.

Our Mission:
To provide comprehensive NDT and inspection services that uphold the highest standards of safety and quality, helping our clients meet Australian Standards and industry regulations.

Our Values:

  • Professionalism: Delivering expert services with integrity and precision.
  • Safety First: Prioritising the safety of personnel, equipment, and the environment.
  • Quality Assurance: Ensuring compliance with Australian Standards and industry best practices.
  • Customer Satisfaction: Exceeding client expectations through reliable and responsive service.

Frequently Asked Questions (FAQs)

1. What is Non-Destructive Testing (NDT)?

Non-Destructive Testing (NDT) is a group of analysis techniques used to evaluate the properties of materials, components, or systems without causing damage or altering them. NDT is essential for detecting defects, ensuring compliance with standards, and maintaining safety and integrity in both new fabrications and existing equipment.

2. What NDT methods does SKM Inspection Services offer?

We offer a comprehensive range of NDT methods, including:

  • Magnetic Particle Testing (MPI)
  • Dye Penetrant Testing (DPI)
  • Ultrasonic Testing (UT)
  • Radiography (RT)
  • Visual Examination
  • Hardness Testing
  • Alternating Current Field Measurement (ACFM)

3. What industries do you serve?

We serve a wide range of industries, including:

  • Oil & Gas
  • Mining
  • Power Generation
  • Marine
  • Engineering & Fabrication
  • Transportation
  • Construction
  • Military & Defense

4. What certifications do your technicians and inspectors hold?

Our technicians are accredited by the Australian Institute of Non-Destructive Testing (AINDT) for each specific NDT method they perform. Our inspectors are API 510 Certified and AICIP qualified for pressure vessel and boiler inspections.

5. What is Pressure Vessel Inspection, and why is it important?

Pressure Vessel Inspection involves assessing the condition of vessels operating under high pressure to ensure they are safe and compliant with industry standards, specifically AS3788-2024 in Australia. These inspections are crucial due to the high-risk nature of pressure vessels, where failures can have severe consequences.

6. Do you provide weld inspection services?

Yes, we offer comprehensive weld inspection services, including:

  • Certified Weld Inspection
  • Crack Testing using NDT methods such as MPI, DPI, UT, and ACFM
  • Welder Qualification Testing
  • Weld Procedure Qualification and Consulting

7. What is ACFM, and how does it benefit my inspection needs?

Alternating Current Field Measurement (ACFM) is an advanced electromagnetic inspection technique used to detect and size surface-breaking cracks in metals without the need for extensive surface preparation or coating removal. Benefits include:

  • Inspects through coatings: Reduces cleaning and preparation time.
  • Accurate detection and sizing: Enhances reliability of inspections.
  • Data recording: Full records available for review.
  • Operational efficiency: Can be deployed by a small team, operating in various temperatures.
  • Cost-effective: Minimises downtime and labor costs.

8. How do you ensure compliance with Australian Standards?

We ensure compliance by:

  • Employing AINDT accredited technicians and API 510 certified inspectors.
  • Adhering to relevant Australian Standards such as AS1554, AS1210, AS4037, and AS3788.
  • Maintaining a Quality Management System in accordance with ISO 9001 and ISO 17025.

9. What is the difference between NDT, NDE, and NDI?

All three terms refer to methods of evaluating materials without causing damage:

  • NDT (Non-Destructive Testing): The most commonly used term, encompassing various testing methods.
  • NDE (Non-Destructive Examination): Often used interchangeably with NDT; more common in defense sectors.
  • NDI (Non-Destructive Inspection): Similar to NDT and NDE, with emphasis on the inspection aspect; also common in defense industries.

10. Why is it important for technicians to be AINDT accredited?

AINDT accreditation ensures that technicians are qualified and competent in the specific NDT methods they perform. This accreditation guarantees professional and accurate inspections, adherence to industry standards, and reliable results.

11. Can you perform inspections on-site at remote locations?

Absolutely. We are equipped to provide on-site inspections at remote locations and can arrange fly-in, fly-out (FIFO) services to meet your project requirements.

12. How do you handle safety during inspections?

Safety is our top priority. We:

  • Comply with all relevant safety regulations and standards.
  • Provide ongoing training to our staff on safety protocols.
  • Utilise proper Personal Protective Equipment (PPE).
  • Conduct risk assessments before commencing work.

13. Do you offer services outside of regular business hours?

Yes, we offer 24/7 service availability to accommodate your schedule and urgent inspection needs.

14. How can I schedule an inspection or get a quote?

You can contact us via:

  • Phone: 0402 025 622
  • Email: s.moussie@skmndt.com.au
  • Contact Form: Fill out the form on our Contact Us page, and we’ll respond promptly.

15. What is the process for a pressure vessel inspection?

Our pressure vessel inspection process includes:

  1. Pre-Inspection Planning: Reviewing vessel history and preparing inspection plans.
  2. Visual Examination: Assessing external and internal conditions.
  3. NDT Methods: Applying appropriate NDT techniques (e.g., UT, MPI) to detect defects.
  4. Evaluation: Analyzing findings against standards like AS3788.
  5. Reporting: Providing detailed reports with recommendations.
  6. Follow-Up: Assisting with corrective actions if necessary.

16. How quickly can you respond to an urgent inspection request?

We strive to respond to urgent requests promptly. Our 24/7 availability allows us to mobilise quickly to meet your critical inspection needs.

17. Do you assist with compliance audits & regulatory inspections?

Yes, we support compliance audits by:

  • Conducting inspections to verify adherence to regulations.
  • Providing documentation and reports required by regulatory bodies.
  • Consulting on best practices to ensure ongoing compliance.

18. What geographical areas do you serve?

Based in Brisbane, we serve clients throughout Australia and can provide services to national and international locations as needed.

19. How do you stay updated with industry changes and advancements?

We:

  • Participate in industry conferences and seminars.
  • Maintain memberships with professional organizations.
  • Invest in ongoing training and professional development for our staff.
  • Stay informed about updates to standards and regulations.

Request A Quote or General Enquiry

Phone: 0402 025 622
Email: s.moussie@skmndt.com.au

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Use the form below. We’ll respond during business hours.